Compressed air systems consist of many interconnected components—compressors, tanks, dryers, piping, traps, filters, regulators, and the tools and valves they serve. Each of these elements requires both capital investment and regular maintenance. The performance and longevity of these components can be significantly affected by three major factors: heat, moisture, and contaminants in the compressed air.

The Saylor-Beall Performance Package is engineered to address these issues directly. By focusing on rapid heat dissipation and improved air filtration at the source, the system helps reduce wear and tear on downstream components—ultimately lowering total cost of ownership.

Key Features and Benefits

1. Rapid Heat Removal with Air-Cooled Aftercooler
   Unlike typical compressors, the Saylor-Beall Performance Package features a strategically positioned air-cooled aftercooler. Mounted directly in front of the electric motor, it takes advantage of a high-speed fan that rapidly cools compressed air immediately after it exits the compression chamber. This significantly stabilizes the temperature before the air flows to other system components, minimizing the risks caused by thermal cycling.
2. Cleaner Air Intake with Oversized Filter
   The system includes an oversized intake filter that captures a higher volume of particulates from ambient air before they enter the compressor. Cleaner air at the source reduces the burden on downstream filters and components, decreasing maintenance frequency and prolonging filter life.
3. Oil Management via Innovative Crankcase Breather
   The crankcase breather is uniquely designed to vent pressure pulses directly to the atmosphere. Competing systems often route this venting back into the intake filter, increasing the risk of oil being drawn into the intake air—a condition that leads to fouling of valves, filters, and tools. By isolating this venting, Saylor-Beall’s design protects downstream components from oil contamination.

System-Wide Advantages

• More Stable Compressed Air Temperature: Reduces the likelihood of thermal expansion/contraction damage and pressure drop from cooling air in tanks.
• Cleaner, Drier Air: By removing heat early, more water vapor condenses and is removed before it can travel through the system. This reduces the load on dryers, improves efficiency, and lessens corrosion and sludge buildup.
• Lower Maintenance Costs: With less moisture and fewer contaminants reaching filters, dryers, and tools, all components require less frequent servicing.
• Longer Equipment Life: From tanks and piping to tools and filters, reduced wear and cleaner air extend usable lifespans across the entire system.
• Reduced Downtime: With fewer issues related to oil, water, and temperature swings, facilities experience more reliable uptime and productivity.

Conclusion

The Saylor-Beall Performance Package combines smart thermal and filtration design to enhance compressed air quality, minimize maintenance, and extend the service life of entire compressed air systems. With standard components such as an oversized intake filter, a high-efficiency air-cooled aftercooler, and a crankcase breather designed for oil control, the package delivers superior system reliability. These design advantages translate into significant operational cost savings and improved ROI for system owners.

To see our full line of Performance Package Air compressors, visit https://www.saylor-beall.com/products/performance-package

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There was a customer with such urgent need to replace an old 707 compressor pump that he sent a helicopter to get a replacement.   Of course the pump was in stock.

But it was not legal to land a chopper at our plant.   As a result, one of our employees, who lives outside the city volunteered his residence as a pickup point.   The helicopter landed on the property, they loaded the compressor pump and the customer’s air system was back in place within a few hours!

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Check out Saylor-Beall’s new Climate Control Brochure!

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Click here to Check out our new Performance Package Brochure!

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